Hello,
Does someone have a general Indradrive fault and alarm list? I have a servo motor system that has pumped out a few different alarms in the past few weeks which has me a bit confused, since the faults seem to alternate. The machine is still up and running but it looks like it going to give up on me soon.
Thanks!
How about your Indramat manual? You should have a chapter on troubleshooting with a detailed list of fault codes.
I was just looking for a list of fault codes. I have to track down the manual. I believe I got a hard copy when we did the installation but I'm not positive.
Rexroth Indradrive Fatal Errors (Fault Codes)Here is a simple list of fatal errors that I have from one of the older Rexroth Indramat drives. These are the fatal errors, the way I always understood it, F means "failure" or "fatal" when it comes to the Rexroth Fault Codes. I broke the list into sections per thousands (ie F2000's, F3000's, F4000's, etc) and I broke this list into two posts since it might be too big to put into one.
The F2000's:
- F2003 Motion step skipped
- F2004 Error in motion profile
- F2005 Cam shaft invalid
- F2006 MMC was removed
- F2007 Switching to non-initialized operating mode
- F2008 RL The motor type has changed
- F2009 PL Load parameter default values
- F2010 Error when initializing digital I/O
- F2011 PLC-Error nr. 1
- F2012 PLC-Error nr. 2
- F2013 PLC - Error nr. 3
- F2014 PLC - Error nr. 4
- F2018 Device overtemperature shutdown
- F2019 Motor overtemperature shutdown
- F2021 Motor temperature monitor defective
- F2022 Device temperature monitor defective
- F2025 Drive not ready for Control
- F2026 Undervoltage in power section
- F2027 Excessive oscillation in DC bus
- F2028 Excessive deviation
- F2031 Encoder 1 error: signal amplitude incorrect
- F2032 Validation error during commutation fine adjust
- F2033 External power supply X10 error
- F2036 Excessive position feedback difference
- F2037 Excessive position command difference
- F2039 Maximum acceleration exceeded
- F2040 Device overtemperature 2 shutdown
- F2042 Encoder 2: encoder signals incorrect
- F2043 Measuring encoder: encoder signals incorrect
- F2044 External power supply X15 error
- F2048 Low battery voltage
- F2050 Overflow of target position preset memory
- F2051 No sequential block in target position preset memory
- F2053 Incr. encoder emulator: pulse frequency too high
- F2054 Incr. encoder emulator: hardware fault
- F2055 External power supply X31/X32 error
- F2057 Target position out of travel range
- F2058 Internal overflow by positioning input
- F2059 Incorrect command value direction when positioning
- F2063 Internal overflow master axis generator
- F2064 Incorrect cmd value direction master axis generator
- F2067 Synchronization to master communication incorrect
- F2069 Error when releasing the motor holding brake
- F2074 Actual pos. value 1 outside absolute encoder window
- F2075 Actual pos. value 2 outside absolute encoder window
- F2076 Actual pos. value 3 outside absolute encoder window
- F2077 Current measurement trim wrong
- F2086 Error supply module
- F2087 Module group communication error
- F2100 Incorrect access to command value memory
- F2101 It was impossible to address MMC
- F2102 It was impossible to address I2C memory
- F2103 It was impossible to address EnDat memory
- F2104 Commutation offset invalid
- F2105 It was impossible to address Hiperface memory
- F2110 Error in non-cyclical data communic. of power section
- F2120 MMC: defective or missing, replace
- F2121 MMC: incorrect data or file, create correctly
- F2122 MMC: incorrect IBF file, correct it
- F2123 Retain data backup impossible
- F2124 MMC: saving too slowly, replace
- F2130 Error comfort control panel
- F2140 CCD slave error
- F2150 MLD motion function block error
- F2174 Loss of motor encoder reference
- F2175 Loss of optional encoder reference
- F2176 Loss of measuring encoder reference
- F2177 Modulo limitation error of motor encoder
- F2178 Modulo limitation error of optional encoder
- F2179 Modulo limitation error of measuring encoder
- F2190 Incorrect Ethernet configuration
- F2260 Command current limit shutoff
- F2270 Analog input 1 or 2, wire break
- F2802 PLL is not synchronized
- F2814 Undervoltage in mains
- F2815 Overvoltage in mains
- F2816 Softstart fault power supply unit
- F2817 Overvoltage in power section
- F2818 Phase failure
- F2819 Mains failure
- F2820 Braking resistor overload
- F2821 Error in control of braking resistor
- F2825 Switch-on threshold braking resistor too low
- F2833 Ground fault in motor line
- F2834 Contactor control error
- F2835 Mains contactor wiring error
- F2836 DC bus balancing monitor error
- F2837 Contactor monitoring error
- F2840 Error supply shutdown
- F2860 Overcurrent in mains-side power section
- F2890 Invalid device code
- F2891 Incorrect interrupt timing
- F2892 Hardware variant not supported
The F3000's:
- F3111 Refer, missing when selecting safety related end pos
- F3112 Safety related reference missing
- F3115 Error, brake check time interval exceeded
- F3117 Actual position values validation error
- F3122 Safety related holding system: system error
- F3123 Safety related holding system: brake check missing
- F3130 Error when checking input signals
- F3131 Error when checking acknowledgment signal
- F3132 Error when checking diagnostic output signal
- F3133 Error when checking interrupting circuits
- F3134 Dynamization time interval incorrect
- F3135 Dynamization pulse width incorrect
- F3140 Safety parameters validation error
- F3141 Selection validation error
- F3142 Activation time of enabling control exceeded
- F3143 Safety command for clearing errors incorrect
- F3144 Incorrect safety configuration
- F3145 Error when unlocking the safety door
- F3146 System error channel 2
- F3147 System error channel 1
- F3150 Safety command for system start incorrect
- F3151 Safety command for system halt incorrect
- F3152 Incorrect backup of safety technology data
- F3160 Safety bus communication error
The F4000's:
- F4001 Sync telegram failure
- F4002 RTD telegram failure
- F4003 Invalid communication phase shutdown
- F4004 Error during phase progression
- F4005 Error during phase regression
- F4006 Phase switching without ready signal
- F4009 Bus failure
- F4012 Incorrect I/O length
- F4016 PLC double real-time channel failure
- F4017 S-lll: incorrect sequence during phase switch
- F4034 Emergency-Stop
- F4140 CCD communication error
The F6000's:
- F6010 PLC Runtime Error
- F6024 Maximum braking time exceeded
- F6028 Position limit value exceeded (overflow)
- F6029 Positive travel limit exceeded
- F6030 Negative travel limit exceeded
- F6034 Emergency-Stop
- F6042 Both travel range limit switches activated
- F6043 Positive travel range limit switch activated
- F6044 Negative travel range limit switch activated
- F6140 CCD slave error (emergency halt)
Here's the F7000's, F8000's, and F9000's:The F7000's:
- F7010 Safety related limited increment exceeded
- F7011 Safety rel. position limit val., exc. in pos. dir
- F7012 Safety rel. position limit val., exc. in neg. dir
- F7013 Velocity threshold exceeded
- F7014 Acceleration threshold exceeded
- F7020 Safety related maximum speed exceeded
- F7021 Safety related end position exceeded
- F7030 Pos. window for safety rel. operational stop exceeded
- F7031 Incorrect direction of motion
- F7040 Validation error parameterized - effective threshold
- F7041 Actual position value validation error
- F7042 Validation error of safety related operating mode
- F7043 Error of output stage interlock
- F7050 Time for stopping process exceeded
- F7051 Safety related deceleration exceeded
The F8000's:
- F8000 Fatal hardware error
- F8010 Autom. commutation: max. motion range when moving back
- F8011 Commutation offset could not be determined
- F8012 Autom. commutation: max. motion range
- F8013 Automatic commutation: current too low
- F8014 Automatic commutation: overcurrent
- F8015 Automatic commutation: timeout
- F8016 Automatic commutation: iteration without result
- F8017 Automatic commutation: incorrect commutation adjust
- F8022 Enc. 1: enc. signals incorr. (can be cleared in ph. 2)
- F8023 Error mechanical link of encoder or motor connection
- F8025 Overvoltage in power section
- F8027 Safety related standstill while drive enabled
- F8028 Overcurrent in power section
- F8042 Encoder 2 error: signal amplitude incorrect
- F8057 Device overload shutdown
- F8060 Overcurrent in power section
- F8064 Interruption of motor phase
- F8067 Synchronization PWM-Timer wrong
- F8069 +/-15Volt DC error
- F8070 +24Volt DC error
- F8076 Error in error angle loop
- F8078 Speed loop error
- F8079 Velocity limit value exceeded
- F8091 Power section defective
- F8100 Error when initializing the parameter handling
- F8102 Error when initializing power section
- F8118 Invalid power section/firmware combination
- F8120 Invalid control section/firmware combination
- F8122 Control section defective
- F8129 Incorrect optional module firmware
- F8130 Firmware of option 2 of safety technology defective
- F8133 Error when checking interrupting circuits
- F8134 Safety related holding system: fatal error
- F8135 Velocity exceeded with trend monitoring
- F8140 Fatal CCD error
- F8201 Safety command for basic initialization incorrect
- F8203 Safety technology configuration parameter invalid
- F8813 Connection error mains choke
- F8838 Overcurrent external braking resistor
The F9000's:
- F9001 Error internal function call
- F9002 Error internal RTOS function call
- F9003 Watchdog
- F9004 Hardware trap
Good Luck!!
Wow, that's a big list! Does that mean there's a lot that can go wrong with an Indradrive? ;)